To fix a dry heater in a hot tub, first check the water level and ensure it’s above the heater, then inspect the heater for clogs or damage, and finally, test the thermostat and reset the circuit breaker if necessary to restore proper heating functionality.
Seeing a “Heater Dry” or “FLO” error on your hot tub display can be frustrating. This common issue occurs when your spa’s heater isn’t getting proper water flow. Left unresolved, it can lead to overheating and potential damage. This guide covers all solutions from simple fixes to complex repairs.
What Causes a Dry Heater Error?
The dry heater error appears when sensors detect insufficient water flow through the heating element. Common causes include:
- Low water level in the tub
- Clogged or dirty filters
- Air bubbles in the system (airlock)
- Blocked circulation pump
- Faulty pressure sensors
- Closed or obstructed valves
Step-by-Step Troubleshooting
1. Check and Adjust Water Level
Start with the simplest solution. The water should cover all jets by at least 2 inches. If low:
- Turn off power at the GFCI breaker
- Add water through the filter compartment to prevent airlocks
- Restart after 30 minutes
2. Clean or Replace Filters
Dirty filters cause 60% of flow issues. For proper maintenance:
| Maintenance Task | Frequency |
|---|---|
| Rinse filters | Every 4 weeks |
| Deep clean filters | Every 3 months |
| Replace filters | Every 12-16 months |
Try running the tub without filters temporarily. If the error clears, you’ve found the issue.
3. Clear Air Locks
Air bubbles disrupt water flow. To remove them:
- Turn off power
- Open all jets fully
- Loosen pump union slightly until water seeps out
- Retighten and restart
4. Inspect Circulation Pump
A failing pump often causes flow errors. Check for:
- Visible debris in the pump basket
- Unusual noises (whining or grinding)
- Power reaching the pump
For complex pump issues, consult our guide on troubleshooting heater problems.
Advanced Solutions
Checking Pressure Switch and Sensors
If basic fixes don’t work:
- Locate the pressure switch near the heater
- Test continuity with a multimeter
- Check for mineral buildup on sensors
Inspecting Plumbing Lines
Blockages can occur in:
- Suction fittings
- Skimmer baskets
- Heater tubes
Use a plumbing snake or compressed air to clear obstructions.
Prevention Tips
Proper Chemical Balance
Imbalanced water damages components. Maintain:
- pH: 7.2-7.8
- Alkalinity: 80-120 ppm
- Sanitizer: 3-5 ppm
Wait 30 minutes between adding different chemicals to prevent overload.
Regular Maintenance Schedule
Follow this routine to prevent dry heater errors:
- Weekly: Test water chemistry
- Monthly: Clean filters
- Quarterly: Inspect all components
- Annually: Professional service
For more on maintaining heating systems, see our article on heating element technology.
When to Call a Professional
Contact a technician if you experience:
- Persistent errors after troubleshooting
- Visible water leaks
- Burnt electrical smells
- Complete pump failure
According to Pool & Spa News, 25% of dry heater errors require professional repair.
Special Considerations
Winter Operation
Cold weather increases risks. Prevent freezing with:
- Insulated covers
- Continuous circulation
- Antifreeze for winterization
Older Hot Tubs
Vintage models may need:
- Gasket replacements
- Pipe descaling
- Sensor upgrades
For older heating systems, our guide on heater not getting hot may provide additional insights.
