Recirculating Systems for Tankless Water Heaters: Complete Guide

A recirculating system for a tankless water heater ensures instant hot water delivery by continuously circulating water through the plumbing system.

Tankless water heaters provide endless hot water, but waiting for it to reach your faucet wastes water and energy. A recirculating system solves this by keeping hot water ready at all taps. This guide covers how these systems work, their benefits, installation options, and top products.

Recirculating system for efficient tankless water heating

How Recirculating Systems Work with Tankless Heaters

Traditional tankless systems heat water on demand, which means waiting as cold water clears from pipes. Recirculating systems create a continuous loop that maintains hot water flow. There are two main types:

Dedicated Return Line Systems

These use a separate pipe to return cooled water to the heater. They’re most efficient but require extensive plumbing work. Ideal for new construction projects.

Comfort System (No Dedicated Return)

Uses existing cold water lines with a thermal bypass valve. More affordable to install in existing homes. Some tankless models include this technology built-in.

Key benefits recirculation tankless water heater

Key Benefits of Adding Recirculation

  • Instant hot water at every faucet
  • Saves 12,000-15,000 gallons of water annually
  • Reduces energy costs by 10-15%
  • Pays for itself in 2-3 years through savings
  • Works with both condensing and non-condensing units

Top Recirculation System Options

Built-In Smart Systems

High-end tankless models like Rinnai’s NPE series feature Smart-Circ technology that learns your usage patterns. The system activates recirculation before typical usage times.

Add-On Pump Systems

Product Best For Pipe Length
Goulds Laing Thermotech E10 Single fixture solutions Up to 100 ft
ACT D’MAND Kontrols SS3-200 Large homes (4000+ sq ft) 200+ ft
AquaMotion AMH3K-R Standard installations Up to 600 ft
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Wireless Control Options

Systems like the Rinnai RWM200 module allow smartphone control. Set schedules or activate recirculation remotely through an app.

Installation Considerations

Home Size and Layout

Larger homes need more powerful pumps. The HVAC system layout affects pipe runs.

Water Heater Location

Units far from bathrooms/kitchens benefit most. Consider adding pumps at distant fixtures.

Energy Efficiency

Look for ENERGY STAR certified pumps. Timer controls prevent unnecessary operation.

Maintenance Requirements

Recirculating systems need periodic maintenance:

  1. Flush the system annually to prevent mineral buildup
  2. Check valves for proper operation
  3. Inspect pumps for leaks or unusual noise
  4. Update smart system firmware when available

According to Navien’s technical specifications, their recirculation systems maintain water within 2°F of set temperature while using minimal energy.

Cost Analysis

A complete system typically costs $500-$1500 installed. Breakdown:

  • Basic pump kit: $200-$400
  • Professional installation: $300-$800
  • Smart controls: $100-$300 extra

The system pays for itself in 2-5 years through water and energy savings. Homes with higher temperature settings see faster returns.

Choosing the Right System

Consider these factors when selecting:

  • Number of bathrooms/fixtures
  • Distance from heater to farthest tap
  • Existing plumbing configuration
  • Desired control options (timer, smart, manual)
  • Water quality (hard water needs more maintenance)

For most homes, a comfort system with thermal bypass valve provides the best balance of performance and affordability. Larger homes may need a dedicated return line for optimal results.

Joye
Joye

I am a mechanical engineer and love doing research on different home and outdoor heating options. When I am not working, I love spending time with my family and friends. I also enjoy blogging about my findings and helping others to find the best heating options for their needs.