To fix a temperature sensor failure in a water heater, first check the wiring, then replace the faulty sensor or thermostat as needed for accurate temperature readings.
A failing temperature sensor can leave you without hot water. Learn how to diagnose and fix this common water heater problem with our step-by-step guide.
Signs of a Faulty Temperature Sensor
Watch for these warning signs:
- Inaccurate temperature readings on display
- Error codes like “Sensor Failure”
- Water too hot or not heating at all
- Heater cycling on/off frequently
Diagnosing the Problem
Basic Checks First
Before replacing parts:
- Power cycle the unit
- Check wiring connections
- Clean sensor contacts
Testing the Sensor
Use a multimeter to check resistance. Compare readings to manufacturer specs. Most sensors should show 10-50k ohms at room temperature.
Replacement Process
For Raypak Models
As mentioned in this Raypak case:
- Turn off power and water supply
- Remove front and side panels
- Disconnect pressure switch wire
- Unscrew sensor retaining nut
- Install new sensor (PN 009577F for many models)
For Rheem Water Heaters
Similar process but may require accessing the igniter area first.
Preventing Future Issues
| Prevention Method | Benefit |
|---|---|
| Annual maintenance | Catches early corrosion |
| Water treatment | Reduces mineral buildup |
| Proper installation | Prevents vibration damage |
When to Call a Professional
Consider professional help if:
- Error persists after replacement
- You suspect control board issues
- Gas lines need disconnection
For complex systems like tankless water heaters, professional service may be safer.
Cost Considerations
Typical sensor costs $20-$80. DIY installation saves $150-$300 in labor. Always use OEM parts when possible for proper calibration.
Additional Resources
The U.S. Department of Energy offers water heater maintenance tips. For sensor specifications, consult your manufacturer’s manual.
